Stanford Modular Steam Plant

Healthcare | CUP-Infrastructure

Owner Stanford Medical Center

Expertise MEP Engineering

Completion Date 2012

Size 7,200sf

Construction Cost $35M

Challenge

The Stanford Medical Center faced the challenge of needing a reliable and efficient steam plant to support its medical operations. The existing infrastructure was outdated and unable to meet the growing demands of the facility, leading to frequent disruptions and inefficiencies.

Solution

To address this challenge, a modular steam plant was designed and implemented. This approach involved the installation of state-of-the-art steam generation equipment, which was modular in nature, allowing for scalability and flexibility. The project also included upgrading the existing infrastructure to ensure seamless integration with the new system. Collaboration between various departments, including engineering, construction, and operations, was crucial to the successful execution of the project.

Outcome

The implementation of the modular steam plant resulted in significant improvements in the reliability and efficiency of steam generation at the Stanford Medical Center. The new system reduced downtime and operational disruptions, leading to enhanced patient care and overall facility performance. Additionally, the modular design allows for future expansions to accommodate growing demands, ensuring long-term sustainability and adaptability.

Key Features

Modular Design: The steam plant was designed as a modular system, allowing for scalability and flexibility. This design enabled the plant to be constructed in Phoenix, AZ, and then reassembled at the Stanford location.
Expedited Permitting: The plant was categorized as a single piece of “equipment” rather than a building, which expedited the permitting process. This categorization reduced the life-safety requirements and allowed for quicker approval.
Integrated Project Delivery (IPD): The project utilized an IPD approach, involving weekly meetings and active participation from all parties. This collaborative method ensured efficient design and construction processes.
3-D Modeling: The modular plant manufacturer led the 3-D modeling of the modules, which included integral piping, electrical, and plumbing. This modeling facilitated the construction of the modules with all necessary supports and bracing.
N+1 Steam Production: The plant provides N+1 steam production, backed up by a dedicated emergency generator and 96 hours of fuel. This ensures continuous operation even in the event of a failure.
Remote Operation: The plant is operated completely remotely, thanks to a robust automation, metering, and verification system.